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Proven machinery for stable, repeatable production. Backed by 40+ years of industry engineering.
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production lines & Machines Realisations

This page presents selected custom-built machines and integrated production line solutions for high-throughput, regulated manufacturing environments.

All solutions are highly customizable and designed for seamless integration into existing lines, with an emphasis on reliability, compliance, and operational efficiency.

Label Applicators

Cobotized Case Packer WIth Label Applicator

Labeling Flexibility: Quick adjustment of label position on final products.

Safe and User-Friendly: Secure shared workspace and easy recovery without dedicated service support.

Universal Operation: Intuitive for international teams, reducing errors due to language barriers.

Case Packer with Label Applicator

Full Automation: Handles band application, application verification, perforation, and rejection of defective packages.

Maximum Efficiency: Eliminates human errors and increases line throughput.

Versatility: Adjustable to the full product portfolio.

TAX Stamp Applicators

Tax Stamp & Duty-Free Application Unit – Tins

Fully Automated Application and Perforation: Applies tax stamps and duty-free labels (30 products/min).

Automatic Product Positioning: Adjusts application position for accuracy.

Integrated Quality Control: Monitors application quality with a reject function.

Format Flexibility: Easily adapts to various packaging formats.

Tax Stamp & Duty Free Application Unit – Pouches

Designed Speed: Up to 30 pouches per minute.

Precise Tax Stamp Positioning: Stable placement with a tolerance of ±2 mm.

Flexible Pouch Dimensions: Compatible with a wide range of pouch sizes.

Adaptable Tax Stamp Sizes: Supports various stamp dimensions.

Seamless Integration: Compatible with all types of pouch production lines.

Cobotized Tax Stamp Processing Unit

Fully Automated Operation: Unloads and pack into cartriges tax stamps for 30 different formatd (up to 2000 tax stamp/minut).

Automatic: Operator activities reduced to start stop and load and unload.

Integrated Quality Control: Advanced system of video control.

Format Flexibility: Easily adapts to various tax stamp formats.

Tax Stamp Automation for Buckets

Automated Tax Stamp Application: Precise stamp placement.

Application Verification: Guarantees correct application for quality assurance.

Automatic Reject System: Removes defective packages.

Fully Automated Operation: Reduces operator involvement, eliminates human errors and increases line throughput.

Flexible Adjustment: Adapts to the complete product portfolio.

PRODUCTION LINES

Pouch & Tin Production Line

Production Line: Dedicated solution for packing tobacco into pre-formed cardboard tubes.

Reliable Performance: 30 tins per minute in semi-manual operation.

Compliant Configuration: In-line track & trace, weight control and foreign matter inspection included.

Integrated Application: Equipped with tax stamp and label applicators.

Optimized Finishing: Prepared for seal closing and plastic cover application.

The Pouch & Tin Production Line is a semi-automated industrial solution designed for efficient processing and packaging of tobacco into OTP pouches and tins within a single, integrated system. The line combines stable product handling, precise filling, labeling, and in-line quality control to ensure consistent output and high product presentation standards across multiple packaging formats.

Engineered for continuous operation and format flexibility, the line supports smooth changeovers between pouches and tins and allows easy integration of dedicated modules, such as duty free label applicators and downstream packaging equipment. It is intended for reliable, industrial-scale production with a focus on efficiency, compliance, and future expansion.

BUCKET LINE

Flexible Configuration: Line capable of filling and closing containers with plastic closing cups across up to 10 different formats, supporting fill weights from 50 g up to 980 g.

Compact Design: Engineered to save factory layout space, optimized for low-height production environments.

Smart Operation: Fast format changeover and easy cleaning before label or product change.

PCB BOARDS ASSEMBLY LINE

with Kuka soldering robot

Production Line: Dedicated solution for assembling PCBs with electronic components, consisting of 5 semi-automated stations.

Station Layout: Three assembly stations, one welding station with KUKA robot, and one dedicated quality control station.

Compliant Configuration: Equipped with in-line 100% quality control system including marking elements.

Optimized Operations: Each station equipped with HMI for intuitive operation and process monitoring.

Reclaiming units

Heat Not Burn / Reclaiming Line

Minimized Material Loss: Maximizes tobacco utilization from production waste.

Clean, Well-Sorted Tobacco: Suitable for further use, free from contaminants that could impact product quality.

Reduced Waste Volume: Easier recycling and lower disposal costs.

Increased Operational Efficiency: Minimizes downtime and enhances productivity.

The HEETS Reclaiming Line is an efficient industrial solution for reclaiming tobacco from returned or rejected HEETS products. It processes both full bundles and single packs, including new-generation sticks with metal inserts (Iluma), and operates continuously with minimal cleaning and maintenance while ensuring high separation accuracy and tobacco purity.

Designed for industrial-scale use, the line complies with safety, noise, and environmental standards. It features automated product orientation, high-speed separation, optional dedusting, and future-ready waste handling, making it a reliable and environmentally responsible solution.

On-Line Ripping Machine

On-Line Production Rejects Rework: Efficient handling of production waste.

100% Automation: Completely eliminates manual work.

Code Verification with Rejection: Automatically rejects
incorrectly read codes.

Pack-to-Bundle Aggregation: Secure aggregation with
automatic rejection.

On-Line Rejects Crusher

100% Tobacco Recovery: Complete rework of tobacco winovers.

Minimal Space Consumption: Efficient layout.

No Additional Dedusting Required: Maintains clean operation.

Integrated HMI: User-friendly interface for easy control and monitoring.

OPTIONAL ADD-ONS

Waste Conveyor Machine

Reduced Operator Workload: Streamlined processes for minimal manual intervention.

Real-Time Waste Management: Continuous monitoring and efficient waste handling.

Versatile Compatibility: Fully adjustable to all types of cigarette makers, including RRP systems.

Enhanced Brand Security: Protects product integrity.

Automatic bobbin splicing unit

Reduced Operator Workload: Eliminates manual intervention during in-line material change.

Zero Speed Reduction: Continuous operation without line slowdown during splicing.

Minimal Material Waste: Waste reduced to only 0.9 m per splice.

Improved Line Efficiency: Increases productivity and minimizes downtime.

CUSTOM Machines

Where standard solutions are not sufficient, we design and manufacture dedicated machines and standalone units developed for specific industrial applications. Designed as complementary or independent systems, these machines support auxiliary processes, custom workflows, and non-standard production requirements.

All solutions are engineered according to strictest standards, ensuring compatibility with existing automation systems, and full compliance with industrial safety requirements.

Marking & Labeling

Tax Stamp Application

Packaging

Cartoning

Semi-Automated Solutions

Fully Automated Solutions

Weighing Systems

Inspection and Rejection of Defective Products

Reworking of Market Returns

Machine automation control cabinet with PLC, drives and industrial electrical components
/ OTHER MACHINES

TRACK & Trace

We design and implement Track & Trace systems that provide full control over production processes, product traceability, and compliance with legal and regulatory requirements.

Our solutions are built on proven, manufacturer-independent technologies and are developed in cooperation with leading software partners, from system design through implementation and commissioning.

Discover Our T&T solutions
Key visual representing advanced Track and Trace solutions based on Hermos AG technology